How to Select Gas Equipment
KAIGEN GAS EQUIP.
ONLY DO PROFESSIONAL!
our KAIGEN
our LEO
Other Inferior Brand
Brand Positioning
High-quality, reliable and worry-free products.
Meet the needs of mass high-end market, niche market and customization.
Provide products with reliable quality and reasonable price.
Products are manufactured for the mass mid-range market.
The understanding of the brand is limited to the design of words and graphics, without the concept of brand positioning. Products are unable to enter the high-end and mid-range markets.
Brand Mission
Resolutely maintain the brand image of users and provide products with worry-free quality.
Meet the rational needs of users and moderately reduce the cost of customers purchasing and using gas equipment.
There is no concept of brand mission. Believe in the creed of "low price is competitive". Other producers cannot understand why the prices of inferior brands are always lower than the manufacturing costs.
Brand Concept
Produce with high standard and strict requirement.
Respect life. Do a good job in product and service research and development. Meet the high standards and high reliability requirements of the market.
Products meet standards requirement.
Increase product categories and improve service levels while meeting brand positioning requirements.
Poor product quality.
Without R&D capabilities, can only increase their product categories and the number of sales personnel in mature markets for the purpose of profit.
Product Safety And Stability
Excellence.
Goal: high quality, reliable, worry-free.
High market recognition and good customer reviews.
Good.
Good customer reviews.
Poor.
Product quality, safety and stability cannot be guaranteed. For example, the product heights and verticalities are often different.
Whether To Accept Customer's Request That Does Not Meet Production Standards Or Brand Positioning?
Will not accept.
Will not accept.
Accept.
No concept of brand positioning.
Does Each Product Have To Be Certified By A Third-Party Inspection Agency To Ensure That The Production And Quality Meet The Standards?
Yes.
Regardless of whether the customer requires it or not, each product must be inspected by a third-party inspection agency to verify that the production and quality meet the standards. Products that have not been certified by a third-party agency or that fail the certification shall not be shipped.
According to customer requirements.
According to customer requirements.
Whether Wages And Insurance Premiums Are Paid In Accordance With Legal Requirements?
Yes.
The employee benefits are excellent. People are proud to work in the company.
Yes.
The employee benefits are good.
No. Employee benefits are average.
The wage system is mainly piece-rate. If product sales are poor, employees are given holidays. It is also common for the wages paid to be lower than the minimum wage stipulated by law, especially for new employees.
A considerable number of employees are not insured by the company in accordance with the law, including new employees. And try to pay as little insurance premium as possible for each insured employee.
Operation Staffing And Training
The operating staff is adequate, their salaries are relatively high, and the workforce is stable. In order to achieve safe production and quality control, the operating staff corresponds to the operating process one by one (one person is responsible for only one process, or multiple people are responsible for one process but the division of labor and responsibilities are clear), and has received standardized and strict safety operation training.
The staffing is relatively sufficient, the workforce is appropriately streamlined, and the workforce is relatively stable. Workers can only start work after passing the training.
The staffing is insufficient, and the workers only receive simple training, and even no training for unimportant tasks.
The workers are paid by piecework, and their salary income is very unstable. One person needs to work in multiple positions to keep the workshops running. The workforce is unstable, and the recruitment of workers needs to be carried out continuously.
Production Safety Status
A sound safety production system has been established, the safety production responsibility system has been implemented, safety production management personnel are fully equipped, and safety production requirements are strict.
Enterprises are ashamed of safety production accidents, and relevant personnel, especially the top leaders, must be held accountable.
A relatively complete production safety system has been established and the production safety responsibility system has been implemented.
After a production safety accident occurs, the relevant personnel will be held accountable.
The safety production system and responsibility system remain only on paper. Small safety accidents occur frequently, and claims for compensation due to safety production accidents are very common.
Quality Control System, Personnel And Equipment Configuration
Have established a sound quality control system with complete personnel and equipment. Strictly follow the standard requirements for production and testing. The production and testing requirements for products are higher than the standards.
Have established a sound quality control system with complete personnel and equipment. Strictly follow the standard requirements for production and testing.
The quality control system is not perfect, some quality control systems remain only in documents, quality control staff are insufficient, and testing equipment is often idle. For example, customers often find that valves or accessories on the product are not installed and tightened.
Whether To Sell Semi-Finished Or Untested Products?
Responsible for quality and do not sell semi-finished and untested products.
Responsible for quality and do not sell semi-finished and untested products.
Semi-finished and untested products are sold for profit.
After-sales Service
Equipped with a professional after-sales service team. Proactively track and solve the problems faced by customers after customers have provided feedback on their after-sales service needs. Excellent product quality, mature management system, standardized after-sales service, so the after-sales cost is low.
Provide after-sales service. Proactively solve the problems faced by customers after customers have provided feedback on their after-sales service needs.
After-sales service personnel are not provided for the purpose of reducing costs. After-sales service is mainly coordinated and completed by individual sales personnel with little power and authority. There is no standardized process, and the after-sales results depend only on the individual person in charge of the company. After-sales costs are high. In order to reduce costs, reducing the number of customer claims and feedback on quality issues is used as the performance evaluation content of individual sales personnel, rather than systematically and fundamentally solving problems. Sales personnel are often forced to "sacrifice" their own personal interests to make up for the losses of customers.
Raw Material Selection
Use high-quality and stable raw materials (aluminum alloy rods, carbon fiber, resin, etc.) to ensure product quality and safety.
Use aluminum alloy rods, carbon fiber, resin, etc. that are of medium quality and stability and meet standard requirements.
Use low or even the cheapest aluminum alloy rods, carbon fiber, resin, etc.
Selection Of Valves And Other Accessories
Choose durable valves and accessories made of high-quality materials, bursting discs and high-purity PTFE sealing gaskets. Reject valves and accessories produced by low-quality or even unqualified small workshops.
Be able to produce high-quality customized valves and accessories.
Can provide valves that have passed third-party testing and certification (such as TPED certification).
The thread parameters of valves and accessories meet standard requirements.
Consider the cost-effectiveness and choose valves and accessories with good quality and durability.
The thread parameters of valves and accessories meet the standard requirements.
In order to reduce the selling price and improve competitiveness, cheap, fragile and non-durable valves and accessories are used.
It is often the case that the thread parameters of valves or accessories do not meet the standard requirements.
Liner Inner Wall Thickness Test
A complete quality control system has been established with complete personnel and equipment. The wall thickness of each gas cylinder liner is tested strictly using an ultrasonic thickness gauge in accordance with standard requirements.
The complete quality control system has been established. The wall thickness of each gas cylinder liner is tested using an ultrasonic thickness gauge in strict accordance with standard requirements.
Only one wall thickness test is performed on multiple batches of cylinder liners produced from one furnace or batch of aluminum alloy rods.
Liner Manufacturing Tolerance Test
The complete quality control system has been established with complete personnel and equipment. The manufacturing tolerance of each gas cylinder liner is strictly tested in accordance with standard requirements.
The complete quality control system has been established. Each gas cylinder liner is strictly tested for manufacturing tolerance in accordance with standard requirements.
Only one manufacturing tolerance test is conducted for multiple batches of cylinder liners produced from one furnace or batch of aluminum alloy rods.
Whether The Cylinder Liner Thread Meets The Standard
Meets the standards.
Meets the standards.
In order to avoid the situation where the cylinder liner thread does not match the valve or accessory thread, the valve and accessory threads need to be measured before the cylinder liner is produced, which prolongs the production time, especially when the valve or accessories need to be purchased from outside.
Material Performance Test After Heat Treatment Of Liner (Tensile, Impact, Bending, Flattening, Metallographic Test, Etc.)
Have established a sound quality control system with complete personnel and equipment. Mechanical properties tests after heat treatment are carried out strictly in accordance with standard requirements. Tested samples are retained according to standard regulations.
Have established a sound quality control system. Mechanical properties tests after heat treatment are carried out strictly in accordance with standard requirements. Tested samples are retained according to standard regulations.
One cylinder liner must be scrapped for each batch of cylinder liners to undergo mechanical property test after heat treatment. The cost is high, so only one mechanical property test is conducted for multiple batches of cylinder liners produced from one furnace or batch of aluminum alloy rods. Under the condition of long-term normal production, no new tested samples are stored into the cabinet which keeps mechanical property tested samples.
Liner Hardness Test
The complete quality control system has been established with complete personnel and equipment. The hardness of each cylinder liner is tested strictly in accordance with standard requirements.
The complete quality control system has been established. The hardness of each cylinder liner is tested strictly in accordance with standard requirements.
The hardness test is only conducted once on multiple batches of gas cylinder liners produced from one furnace or batch of aluminum alloy rods.
Hydrostatic Test Of Wrapped Gas Cylinder
Have established a sound quality control system with complete personnel and equipment. Conduct external hydraulic pressure test on each cylinder in strict accordance with standard requirements.
Have established a sound quality control system. Conduct external hydraulic pressure test on each cylinder in strict accordance with standard requirements.
Only the internal hydraulic pressure test equipment is available. Impossible to carry out the external hydraulic pressure test as required by the standard.
Is Wrapped Gas Cylinder Dried After The Water Pressure Test?
Yes.
Use hot air to dry the inside of the cylinder.
Yes.
Use hot air to dry the inside of the cylinder.
No.
After the hydraulic test, the cylinders are directly transferred to the airtightness test process.
Air Tightness Test
A complete quality control system has been established with complete personnel and equipment. Each cylinder is strictly tested for air tightness in accordance with standard requirements. The pressurization rate and holding time meet the standard requirements.
The test gas medium is nitrogen.
A complete quality control system has been established. Each cylinder is strictly tested for air tightness in accordance with standard requirements. The pressurization rate and holding time meet the standard requirements.
The test gas medium is nitrogen.
Each cylinder is tested for air tightness, but the pressurization rate is fast and the pressure holding time is lower than the standard requirements.
The test gas medium is air.
Air Tightness Test Of Wrapped Gas Cylinder
The airtightness test is carried out using nitrogen.
The airtightness test is carried out using nitrogen.
The air tightness test is carried out using air.
Hydraulic Burst Test Of Wrapped Gas Cylinder
The complete quality control system has been established with complete personnel and equipment. The hydraulic burst test is carried out strictly in accordance with the standard requirements. The tested cylinders are retained according to the standard requirements.
The complete quality control system has been established. The hydraulic burst test is carried out strictly in accordance with the standard requirements. The tested cylinders are retained according to the standard requirements.
One cylinder must be scrapped for each batch of cylinders to undergo hydraulic burst test. The cost is high, so only one hydraulic burst test is performed on multiple batches of gas cylinders which are produced continuously or from one fiber material purchase order. Under the condition of long-term normal production, no new cylinders after the burst test are stored in the burst tested cylinder retention area.
Normal Temperature Pressure Cycle Test Of Wrapped Gas Cylinder
A complete quality control system has been established with complete personnel and equipment. Normal temperature pressure cycle tests are carried out strictly in accordance with standard requirements.
A complete quality control system has been established. Normal temperature pressure cycle tests are carried out strictly in accordance with standard requirements.
One cylinder must be scrapped for each batch of cylinders to undergo normal temperature pressure cycle test. Only one normal temperature pressure cycle test is performed on multiple batches of gas cylinders which are produced continuously or from one fiber material purchase order in order to save costs. Under the condition of long-term normal production, no new cylinders after the normal temperature pressure cycle test are stored in the normal temperature pressure cycle tested cylinder retention area.
If Liners Test Failed, Number Of Times Of Re-Heat Treatment, Repair And Re-test
No more than twice.
No more than twice.
If it is considered safe for use, there is no limit on the number of times.
If Wrapped Gas Cylinders Test Failed, Number Of Times Of Re-heat Treatment, Repair And Re-test
Only once.
Only once.
If it is considered safe for use, there is no limit on the number of times.
What To Do If Re-test Still Fails?
If the number of re-tests reaches the upper limit specified in the standard and the re-tests are still unqualified, the entire batch of liners or cylinders will be scrapped. There are dedicated quality control personnel to track and supervise the entire scrapping process.
If the number of re-tests reaches the upper limit specified in the standard and the re-tests are still unqualified, the entire batch of liners or cylinders will be scrapped.
If batch test item fails: Cylinders that are considered safe for use, such as batch that fails the normal temperature pressure cycle test, are sold normally.
If piece test item fails: Liners or cylinders that are considered unable to be used normally but can be utilized in production, such as liners with unqualified threads, have the unqualified parts disposed of and used for new production.